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Well Is It?
Hybrids Can Be Cheap to Make, Toyota Says
Thu Oct 2, 6:05 AM ET Add Technology - Reuters to My Yahoo!


By Chang-Ran Kim, Asia auto correspondent

TOYOTA CITY, Japan (Reuters) - Toyota Motor Corp showed off the production site of its gasoline-electric hybrid cars to journalists for the first time on Thursday with a powerful message: they don't have to be expensive to make.





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Not long ago, many leading auto makers, including the world's biggest, General Motors Corp, questioned the benefit of developing hybrid cars, arguing they are merely an interim solution before zero-emission fuel-cell vehicles take over.


They accused -- possibly accurately -- Toyota and Honda Motor Co, the only other mass-producer of gas-electric hybrid cars, of selling them at a loss given the labor-intensive assembly required.


There may have been some truth to that argument before, but no longer, says Toyota, which launched its second-generation Prius hybrid sedan in Japan last month.


"We used to build the previous Prius on an exclusive assembly line at the Takaoka plant, and later at Motomachi," said Kenji Takahara, head of administration at neighboring Tsusumi plant, which now builds the Prius.


"Now, it shares a line with four other mass-production sedans," he said.


That's a big and necessary step for Japan's top auto maker as it aims to offer the hybrid option on most of its models in the not-too-distant future. Toyota is hoping to sell 300,000 of the fuel-efficient vehicles a year starting mid-decade.


Hybrids use electric motors and battery packs to improve fuel efficiency, adding power during acceleration and reclaiming energy when braking and coasting. Toyota says the Prius gets 35.5 km per liter of gasoline, which is over 80 miles per gallon.


Visual comparisons with the production method for the previous Prius, launched in late 1997, are difficult since journalists were never allowed to visit the assembly site.


But the numbers speak for themselves: the Prius's current assembly line rolls out around one car every minute, versus one every eight to 10 minutes for the has improved by at least 15 percent for the current model, a factory official said.


"This is proof that mass production of the Prius has started in earnest," Takahara said.


BLENDING IN


Touring through the factory floor in this central Japanese city named after the auto maker, it is indeed difficult to tell there's any difference between a hybrid and a conventional car.


"The worker is installing the hybrid engine system into the Prius just like a regular gasoline engine," assembly manager Yoshihisa Nagatani says proudly, pointing at the shell of a Prius hanging on an overhead conveyor belt as it follows a Camry.


In addition to some tweaking of the assembly line required with any new model launch, mixed assembly has been made possible by the huge increase in projected sales, Toyota says.


The auto maker is aiming to sell 76,000 units of the new Prius a year globally, with 36,000 of that in Japan. Actual sales of the previous Prius was 28,000 units last year.


But the sales target is already looking extremely conservative. Toyota said on Thursday that orders in Japan reached 17,500 units in the first month. In the United States, where it goes on sale this month, orders topped 10,000 as of September 24.





Reflecting their popularity, every other car on the five-model assembly line at the Tsutsumi plant is a Prius.

In contrast, rival Honda says low volumes are forcing it to practically hand-build its Insight hybrid model, much like the NSX and S-2000 sports cars. Japan's second-largest auto maker admits that after four years of selling hybrids, it barely makes any profit on them.

Nevertheless, Toyota's feat in mass-producing its hybrid car should be an encouraging sign for other rivals as they follow Japan's top two auto makers into the market.

Among them, GM and Ford Motor Co are planning to introduce their first hybrid vehicles later this year. But with Ford admitting to doing so at a loss initially, it could be a while before they can emulate Toyota's success.



8)
Crazy Mike Backpacks
5:13:20 PM
10/02/03

You Rock
Any news from Crazy Mike is good news.
bacpac
7:07:12 PM
10/02/03

Thank you.


8)
Crazy Mike Backpacks
8:25:13 PM
10/02/03

Definitely good news. The only major knock against the hybrid engines is lack of power. I wonder if it'll be the same with fuel cell-powered engines. People will still want (and in rare cases, need) four wheel drive vehicles. Same with sports cars. You could argue the value of both of those types of cars until the cows come home, but the fact is people want them, and it would be cool if an ultra-clean engine could deliver the goods.
Artex
8:38:34 PM
10/02/03

I WANT A CLEAN EARTH!!!!!


8)
Crazy Mike Backpacks
8:42:45 PM
10/02/03

Yes, its Good News
It signals progress is getting away from petro-engines. They are here in California and run just as well as (for size comparison) the Corolla. The dual power system is ideal for stop & go city traffic. Power is not a problem here in So Cal - all we do here is sit in traffic anyway! Biggest drawback is the price (around $20,000!).

Fuel Cells? At best they are still 10 years out before a production car comes on line. FC's are used for back-up power, and I know the City of Palm Springs has a few fuel cell powered buses in use.
top dawg
8:49:57 PM
10/02/03

I wish folks could come to detroit and see the braintrust/armpit of the auto industry. Toyota and honda can make hybrids till the ozone has a hole big enough to drop oprah and rosie o'donnel through (while clenched in a disgusting icky hug) and the big three aregonna keep on cranking out massive SUV's. Its what the people want and there is money to be made. My father inlaw is an emissions engineer for one of the big three. complying with clean air standards is a chore not a path "they" want to take.
birch
8:50:37 PM
10/02/03

I guess that's the problem I see. Even a car as good as the Prius is still really just a small entry level style vehicle that the car companies don't really make money on.

It replaces cars in the fleet that are cheap to get young buyers in the door so that they later buy big cars with big profit margins.

Maybe Big Three hybrids would be better deals if Japan didn't keep the yen so artificially low.
reformed lurker
10:19:49 PM
10/02/03

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